AGMA Gear Industry News
 
McInnes Rolled Rings
AGMA Updates
This course builds on the foundations of the essential course and challenges the experienced engineer in areas such as failure modes, friction and wear, fatigue life calculation methods and load distribution. This is an exceptional course for engineers with 2-3 years’ work experience in bearings or past attendees of the Essential Concepts of Bearing Technology.
The AGMA National Training Center, in partnership with Richard J. Daley College, provides industry-focused training for gear manufacturing employees. The NTC will host classes year-round for all levels, from basic gearing to operators, to advanced courses for engineers. The Center will also be used for networking events, AGMA committee meetings, and more. Learn more and R.S.V.P. today!
  
Learn how to develop and understand customer gear drive application specifications and target performance expectations.  Review, calculate and select basic gear terminology variables and design parameters which define tooth bending and contact rating safety factors on two real life examples.  Learn how to fit new gear designs and ratios into existing center distance.  Use commercially available software to calculate and optimize gear set power density.  Discuss time and cost of more than 20 other gear drive component functions and drive development steps through prototypes to shipment of compliant assembled production drives.  There will be an opportunity to discuss gear design challenges which may be unique to participant industries.
Manufacturers in every industry are adopting robotic automation at an accelerating rate.  The investment required for automation is often significant and comes with a host of options.  What type or size of Robot should be selected? What throughput can be achieved through this new system? Will the workcell fit into my production line? All of these questions can be answered with Robot Simulation Software. This multi-function tool is invaluable in modeling complicated manufacturing systems. In addition to explaining how Robot Simulation Software can be utilized, this presentation will provide Case Studies that demonstrate how simulation early in the project can avoid later problems with Robot integration.
  
Technology is fundamentally changing manufacturing. To keep up in today’s marketplace, designers and manufacturers need to follow the emerging trends and communicate the latest ideas with their fellow experts in the field. AGMA’s annual Fall Technical Meeting (FTM) is the perfect forum for this. Each year, 30 authors are selected by AGMA to write peer-reviewed technical papers on topics relevant to the gear industry. Topics include: design, analysis, manufacturing, quality, materials, metallurgy, heat treatment, operation, maintenance, efficiency, and gear failure. Authors present the results of their papers in a single-track conference, which means you don’t have to pick and choose which presentations to attend. With a full registration you receive copies of all papers, are able to see all the presentations, ask questions to all the presenters, and network with your peers over three days.
Gleason Corporation
SCOT FORGE
Industry News
ABB
Given the urgent need to limit the impact of climate change, ABB is helping businesses accelerate decarbonization by delivering complete electrical powertrain solutions for a range of industrial vehicles, transportation, and marine vessels. While most vehicles and vessels are still diesel-powered, electrification solutions comprising motors, inverters, controllers, and energy storage systems have rapidly advanced and offer immediate benefits.
  
Power Transmission Engineering
Robotic applications in manufacturing need precise movement and positioning in manufacturing operations from teach pendant programming through full, automated production with exact sequential motion and timed positioning. Miki Pulley BXR Brakes apply holding torque after the motor joint stops and provides dynamic braking in the event of an emergency such as a power interruption.
Klingelnberg
The electrification of the automobile has brought about a fundamental change in the design and quality requirements of a car’s drive train. The number of gears in the gearbox has been significantly reduced, while the noise behavior of the gearbox has gained even greater importance as a decisive quality characteristic. This has given rise to the requirement for 100 percent quality testing of the gears before they are installed in the gearbox, to minimize the number of complaints during end-of-line testing.
NASA
NASA has finished the system requirements review for its Mars Sample Return Program, which is nearing completion of the conceptual design phase. During this phase, the program team evaluated and refined the architecture to return the scientifically selected samples, which are currently in the collection process by NASA’s Perseverance rover in the Red Planet’s Jezero Crater.
Gear Technology
When it comes to securely and accurately situating material on a machine table, there’s often more than one way to get the job done. Are they all as precise or productive? Probably not, but they’ll get the part to the next step of the process. Everything will seem to be running as planned, but over time a scrap part here, or slow down there, and the cost of taking the easier or cheaper route adds up.
  
Schaeffler
Schaeffler highlighted 18 exhibits from products in its e-mobility, bearings, transmission and engine systems, and chassis portfolio. This includes an integrated thermal management system that continuously regulates the temperature of batteries, electric motor, and power electronics – adapted to the ambient and operating conditions.
Design News
Plastic gears molded of Vestakeep polyetheretherketone (PEEK) from Evonik are being used in automobile transmissions reportedly for the first time. To replace metal gears, Evonik developed a PEEK molding compound with the tribological properties and durability that can withstand the harsh environment of internal combustion engines.
  
Power Transmission Engineering
FANUC America announces a West Campus expansion that will push its operational space in Oakland County, Mich., to nearly two million square feet. The construction will include a 655,000 square foot state-of-the-art facility to house manufacturing, engineering, and R&D projects.
The Fabricator
The past year has shown that additive manufacturing (AM), or 3D printing, is becoming a serious and mature manufacturing technology—one suitable for making small to medium-sized series of parts and not just prototyping. Following are six trends that we think will have a major impact on those using AM technology in 2022 and beyond.
GE
Ernst & Young LLP (EY US) and GE Digital have announced an alliance to help organizations transform their manufacturing operations. The alliance combines the proven sector excellence and technology consulting services of EY US with the more than 100 years of manufacturing experience and rich digital technology of GE.
  
Ford
Ford Pro continues to help guide cities into an electrified, software-driven world with the launch of America’s first electric pickup truck purpose-built for police: the 2023 Ford F-150 Lightning Pro Special Service Vehicle. Ford has been providing police departments with the vehicles they need to protect and serve communities for more than 70 years. Currently, Ford Pro customers include more than 12,000 police departments across the country.
Control
There can be a lot of confusion about how the Industrial Internet of Things (IIoT) should be defined, especially because it’s evolving so quickly. Because of this uncertainty, many experts emphasize that IIoT can be understood by focusing on the data processing it’s trying to perform.
  
Honeywell Aerospace
Archer’s production aircraft will operate in dense urban environments, making critical precision from the aircraft’s flight controls and actuators a must. Honeywell’s actuators can accept hundreds of micro adjustments and commands per second from fly-by-wire computers, enabling precise navigation. Archer works to incorporate the latest advancements in technology into its aircraft to draw on its safety benefits and accommodate the unique elements of its electric vertical takeoff and landing (eVTOL) aircraft.
MachineMetrics
Shop floor management systems require data to execute their core functions properly. MES systems need part counts, cycle times, and inventory records. Quality management systems need rejected part rates and scrap reasons. CMMS systems need data on machine downtime events and maintenance reports. The list goes on. But there is one major problem here: most management systems rely on manually collected data to carry out their functions. The data being put into these systems is usually delayed, inaccurate, and often not uploaded to the system altogether.
  
Gear Technology
Sandvik Coromant recently conducted an in-person automotive transmission machining training event for participants who came from as far away as Mexico. During the event, Sandvik Coromant’s machining experts worked with attendees on breakthrough methods specifically for turning and skiving while discussing the latest applications and practices for productivity improvement.
Control
There can be a lot of confusion about how the Industrial Internet of Things (IIoT) should be defined, especially because it’s evolving so quickly. Because of this uncertainty, many experts emphasize that IIoT can be understood by focusing on the data processing it’s trying to perform.