Sonoco to Invest $20 Million for New Malaysian Composite Can Plant
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Sonoco, Hartsville, S.C., USA, one of the largest diversified global packaging companies, announced it will invest $20 million to build a state-of-the-art, high-speed composite can production facility near Kuala Lampur, Malaysia, which will produce packaging for snacks. In addition, the company is spending more than $5 million to create the Sonoco Innovative Packaging Solutions(TM) (IPS) Studio at its Hartsville, S.C., manufacturing and headquarters complex.Jack Sanders, president and CEO, told shareholders, that "continued growth for packaged snacks in Southeast Asia requires that we build our third composite can plant in Malaysia. The new facility will be located on our customer's new manufacturing complex and will more than triple our current can production capacity in Malaysia."
Sonoco will add three high-speed composite can lines along with two metal end presses. In addition, an extrusion laminator is expected to be installed at the company's flexible packaging facility in Kajang, Selangor Darul Eshan, Malaysia, to produce can liners. The first can line is expected to be installed in the third quarter of 2014 and begin commercial production in the first quarter of 2015. All three lines, along with the metal end presses and the extrusion laminator, are expected to be operational by the end of 2015. When in full production, the new Sonoco operation should employ approximately 110 workers.
"In addition to producing all components for the finished composite cans, we will provide and run sophisticated depalletizing equipment at our customer's production facility," Sander said. "This is the first time that we have provided an extended supply chain solution for a composite can customer."
"Part of building a culture of innovation involves not only encouraging collaboration and knowledge sharing, but also building a physical environment that works as a catalyst for creativity, teamwork, and imagination," he added. "That is why we are so excited about the potential impact of our new Innovative Packaging Solutions Studio in Hartsville."
Designs of the Sonoco IPS Studio are being finalized and about $5 million in renovations are planned to begin this summer to transform the company's existing two-story Packaging Development Center into the IPS Studio by year-end. Built to an open space concept to create natural opportunities for brainstorming, the IPS Studio will contain some of the most up-to-date technology for consumer and market research, along with multiple small-scale environments that match where Sonoco products are sold and how consumers use them. In addition, new state-of-the-art package design and prototyping capabilities are being added along with a $1 million investment in pilot plant equipment that will allow for development of new consumer products.