Valmet will supply an OptiConcept M board production line with automation to Pratt Paper (IN), for the board producer’s new greenfield paper mill in Wapakoneta, Ohio, USA. The mill will use 100% recovered paper to produce lightweight and high-performance linerboard and corrugated medium. This will be the second OptiConcept M board production line for Pratt and is repeating the order of PM 16, which successfully started up in Valparaiso, Ind., USA, in 2015. Startup of the new board machine, PM 17, is scheduled for the fourth quarter of 2019.

The order is included in Valmet's fourth quarter of 2017 orders received. The value of the order will not be disclosed. However, according to Valmet, the value of an order of this type is typically around EUR 40-50 million.

"Startup of the previous Valmet-supplied OptiConcept M (PM 16) in Valparaiso was exceptional. We have also been able to exceed some of the design features of the machine, resulting in very good production figures. Both board machines in Valparaiso and Wapakoneta are showcases for the latest in 21st century papermaking technology," said Anthony Pratt, global chairman of Pratt Industries.

 

 

Valmet’s OptiConcept M board making line is designed to use less water, electricity, and raw materials. "We want to help many companies to meet their sustainability goals without sacrificing their high-performance packaging requirements. That's important not only for our environment but also for our customers who realize the importance of sustainable packaging," said Pratt.

Valmet's scope of delivery will be similar to the Pratt PM 16 started up in 2015 with a complete OptiConcept M board production line from headbox to winder, with a wide scope of automation.

 

"OptiConcept M is a new and modular way to design, build, and operate a paper machine. Its modular approach enables short delivery times, quick startup and low project costs. This will be Valmet's second OptiConcept M installation in North America and 15th globally. We are all proud to continue the work and cooperation with Pratt on this project," said Mike Gray, VP, Capital Business, Valmet North America.

The new machine will have a wire width of 6.24 meters and a design speed of 1,100 m/min (3,900-4,000 fpm), with a basis weight range of 127-195 gsm. The capacity will be 360,000 metric tpy (400,000 short tpy).

Pratt Industries is America's fifth largest corrugated packaging company and the world's largest, privately-held 100% recycled paper and packaging company, with more than 4,000 employees dedicated to the environment and sustainability. Pratt was founded in the USA some 25 years ago and, since then, has shown growth with sophisticated manufacturing facilities in more than 20 states