Solenis Enables Tissue Maker to Achieve Unprecedented Autonomous Chemistry Control with Artificial Intelligence Platform

Solenis, a leading global producer of specialty chemicals, is working with St Croix Tissue to deliver continuous process improvement with autonomous chemistry control through its secure OPTIX™ Applied Intelligence artificial intelligence (AI) platform.

Developed with ProcessMiner™, a leading AI platform, Solenis’ adaptive analytics system accurately learns complex variable relationships in pulp and paper manufacturing processes and yields a digital measure of product quality. Autonomous manufacturing using AI with machine learning allows for improved product quality, optimized use of raw materials and reduced water and energy consumption.

^{Photo courtesy St. Croix Tissue}

Deployed at St. Croix Tissue in Baileyville, ME, OPTIX recently enabled the mill to accomplish something that was previously impossible. Using a closed-loop controller in conjunction with OPTIX quality parameter predictions, the mill was able to control its strength chemistry autonomously to ensure optimal chemical feed and adhere to target parameters.

“OPTIX has shown that it can reasonably predict different lab-tested parameters,” said Devin Rose, technical manager at St. Croix Tissue. “We’ve used this prediction in a closed-loop controller and successfully reduced variation in the final product. As a result, we’re excited about the value of this program.”

Launched by Solenis in early 2019, the novel OPTIX platform is operational in nine paper mills throughout North America and Europe, with additional deployments in progress. AI-powered predictive analytics of key quality parameters allows for on-the-fly process improvement, real-time process insights and continuous chemical control leading to improved target adherence, improved product quality and substantial cost savings.

COVID-19 is accelerating the need for autonomous manufacturing as operators seek to improve operational efficiency without making significant cap-ex investments and limiting human interaction. As a result, there has been mounting interest in the OPTIX platform, which enables the application of autonomous control to extend well beyond strength chemistry.

“Solenis continues to deliver innovative solutions that solve the complex problems that exist in the pulp and paper industry,” said Andreas Türk, president, Eurasia, Solenis. “Our partnership with ProcessMiner enables us to uniquely deliver the cutting-edge artificial intelligence and machine learning technology required for real-time, predictive analytics and autonomous manufacturing. Our latest OPTIX offering, autonomous chemistry optimization, is another example of Solenis delivering the value our customers need to stay competitive.”

“Solenis has been the ideal partner for driving autonomous manufacturing in the pulp and paper industry, leveraging the technology we’ve developed,” said Karim Pourak, cofounder and CEO, ProcessMiner. “The deep domain expertise the Solenis team brings, coupled with our industry-leading data science team, has been a winning combination. We expect rapid adoption and mill expansion of the OPTIX platform in this industry as a result of our recent autonomous control success at St. Croix Tissue. With a shrinking workforce in manufacturing, AI is an investment that manufacturers need to consider in keeping up with demand and product quality service levels.”

For more details on OPTIX Applied Intelligence, please visit solenis.com/OPTIX.

Solenis is a leading global producer of specialty chemicals for water-intensive industries, including the pulp, paper, oil and gas, petroleum refining, chemical processing, mining, biorefining, power and municipal markets. The company’s product portfolio includes a broad array of process, functional and water treatment chemistries as well as state-of-the-art monitoring and control systems. These technologies are used by customers to improve operational efficiencies, enhance product quality, protect plant assets and minimize environmental impact. Headquartered in Wilmington, Delaware, the company has 39 manufacturing facilities strategically located around the globe and employs a team of approximately 5,200 professionals in 120 countries across five continents.

The ProcessMiner™ platform predicts problems in real-time using AI within the manufacturing process. The platform is being rapidly adopted by the tissue and packaging industries, inclusive of manufacturers in the pulp, paper and plastics industries, and pilot projects are underway with water treatment and energy sectors of manufacturing.

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